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With the ever-growing demand for clean and sustainable energy, solar power has emerged as one of the leading solutions for addressing global energy needs. With India looking towards its renewable energy goals, solar power adoption is witnessing a sharp increase in residential, commercial, and industrial segments. Yet, one of the most important aspects of solar installations commonly neglected in solar installations is the solar panel mounting frame.
These mounting frames act as the foundation of any solar panel system, which delivers the structural support required to place solar panels. In this blog, we shall go in-depth into the role of solar panel mounting frames, different types, manufacturing in India, and why choosing the right mount system for your solar project matters.
A solar panel mounting frame is a frame through which solar panels can be mounted safely on the surface. It is usually constructed from long-lasting materials such as aluminium, steel, or stainless steel. The mounting frame is critical in maintaining the solar panels at the appropriate angle to get maximum sunlight exposure, and in keeping them stable under different conditions of the environment like harsh winds, heavy downpours, or snow.
These frames are designed not only for strength and durability but also to withstand corrosion from environmental elements, which is why materials like aluminium are preferred for their lightweight, corrosion-resistant properties.
1. Structural Support:
The key role played by a solar panel mounting frame is to offer structural support. Solar panels are subjected to different weather conditions, and a strong frame provides a guarantee that the panels are firmly mounted and will not displace or get damaged.
2. Ideal Angle of Sunlight Exposure:
Solar panels need to be positioned at a specific angle to capture the most sunlight. The right mounting frame ensures that the panels are tilted correctly, optimizing energy generation and increasing the system’s efficiency.
3. Durability:
Solar panel mounting frames are made to withstand severe weather conditions. Whether it is intense heat, heavy rain, or high winds, the frame must be sturdy enough to hold the solar panels in place and functional for decades.
4. Corrosion Resistance:
Resistance to corrosion is a key consideration when choosing a mounting frame. Solar installations are typically installed outdoors where there can be exposure to water and saltwater (near the coast) leading to corrosion. Frames from materials like anodized aluminium or stainless steel give long-term protection.
When choosing the proper solar panel mounting frame, it's crucial to know the various types of mounting frames available. There are typically two kinds of mounting frames depending on the type of installation:
Fixed mounting systems are the most prevalent and cost-effective type. As their name indicates, these frames keep the solar panels in a fixed position at an angle. Though they provide no flexibility regarding panel orientation, they are ideal for areas with sunlight throughout the year.
Adjustable mounting systems enable solar panels to be rotated or tilted, maximizing sunlight collection according to seasonal variations. These are more complex and costly than fixed frames but are extremely efficient in locations with changing sun angles or where energy production must be maximized.
Ground mount systems are put on the ground instead of the roof. The systems are applied for large commercial or solar farms installations. The ground mounts are strong and are easy to maintain, but space is needed in greater amounts.
Roof-mounted frames are most frequently used for residential and commercial solar installations. These frames are mounted on the roof of a building and enable solar panels to be installed at the optimal angle.
Pole-mounted frames are applied to small and large solar installations. The systems offer more room for flexibility in placement and are suitable in locations with scarce roof space or where ground space is present.
The composition of the mounting frame is important for longevity and durability. Aluminium is the most widely used material because it is light, strong, and resistant to corrosion. Steel is also used, although heavier and possibly needing extra protection against rusting. Stainless steel is also widely used in coastal areas because it has excellent resistance to saltwater corrosion.
The price of solar panel mounting frames depends greatly on the material used, the type of mounting system, and the degree of complexity in the installation. Normally, fixed mounting systems are cheaper compared to adjustable and ground-mounted systems.
The mounting frame must be capable of enduring harsh weather. Frames constructed using corrosion-resistant materials such as anodized aluminium or stainless steel are best suited for areas of high humidity or saltwater exposure.
The mounting frame's size and weight must also be factored in when relating to the size of the solar panels and load-bearing potential of the site of installation. The frame must comfortably fit the panels and withstand the weight thereof in the long run.
Installation is also a very important consideration. There are differences in the ease of installation of various mounting systems, and DIY versions can save installation expenses. Professional help may, however, be required for intricate or large installations.
India has witnessed a fast growth in the adoption of solar energy, and several manufacturers and suppliers are meeting the increasing demand for solar panel mounting frames. The manufacturers are dedicated to delivering quality products that comply with international solar market standards.
Among the top solar panel mounting frame manufacturers in India is PSP Dynamic Limited, which is famous for producing high-quality, lightweight, corrosion-resistant aluminium frames. PSP Dynamic Limited's products are known for their superlative performance and hence have become a favourite of solar installers and system integrators at large in India.
The production process for solar panel mounting frames includes the following important steps:
Quality materials such as anodized aluminium are procured from reliable vendors. The material should be capable of withstanding environmental wear and tear.
The aluminium is extruded into the required profile shape with the help of high-tech equipment. The process ensures that the frames are uniform and grooves are formed to support the solar panels properly.
For the enhancement of the corrosion resistance of the frames, the aluminium is anodized. Anodization increases the thickness of the oxide layer on the surface, which becomes tougher and resistant to rust and corrosion.
Once anodized, the frames are cut into size as per the specifications of the solar panels. The cut pieces are assembled into the final form, ready for installation.
Every production batch of solar panel mounting frames is subjected to strict quality tests to confirm they are up to the required standards of strength, durability, and performance.
Solar panel mounting frames are part and parcel of any solar power system. In India, with the demand for solar power rising fast, the importance of top-quality mounting frames cannot be ignored. By providing the support, durability, and positioning solar panels need, mounting frames ensure solar power systems perform optimally for decades.
As India is still investing more in renewable power, companies such as PSP Dynamic Limited are working towards providing mounting frames for solar panels that can be used all over the world, making installations of solar systems throughout the nation stable, efficient, and long-lasting.
PSP Dynamic Limited, is the flagship company of young and dynamic PSP Group established in 2010 and based at Alwar in Rajasthan, which has diverse business interests synergized in Plastics and allied products for the Building materials industry. German Standard 100% Satisfaction Guarantee 110 + Successful Projects done Prodviding
